10+ Pit Boss Modifications for April(2025)

I’ve always loved my Pit Boss grill. It’s reliable, versatile, and perfect for those BBQ weekends. But like many of you, I felt there were areas it could improve…

That’s when I dived into the world of modifications…

Ever felt the need for a better thermometer? Or maybe a WiFi module to control your grill from your phone? I’ve been there..

Through trial and error, and countless hours of research, I’ve discovered some game-changing modifications that have taken my grilling to the next level..

In this guide, I’ll share these discoveries with you…

From essential tweaks to innovative add-ons, we’ll explore how to make the most of our beloved Pit Boss grills.

Let’s embark on this journey together and elevate our BBQ game!

I have tried to cover some most common queries on Pit Boss Upgrades..

Also if you just want to know about Pit Boss Austin xl upgrades, or try out some pellet grill mods then you are at the right place…

Check out the modifications….;

Related Resources :

– 12+ Full List of top modifications of different grills, smokers and cookers etc.
– Pit Boss Heat Deflector Mods in detail.
– A Detailed Guide on Top PitBoss Accessories to have.
– Pit Boss Austin XL Mods.
– Explore different Pit Boss Grill.
– How to clean Pit Boss smoker.
– For Pit Boss 1150 Mods visit Pit Boss Heat Deflector Mods.
– Pit boss modifications reddit
– Understanding the Pit Boss Smoke Stack.
– How Do I Clean My Pit Boss Vertical Smoke
– Best Pit Boss Pellet Grill

Top 10 Must-Have Pit Boss Modifications:

Every Pit Boss owner has their unique grilling style, but some modifications are almost universally beneficial. Here are some tweaks I’ve found invaluable:

# Pit Boss Austin XL Modifications

Here are some Pit Boss Austin Xl upgrades which has worked like charm for me…

Mod 1) Cover

Since the place where I live is exposed to heat throughout the year..

And also sometimes it rains, I felt the need to protect my Austin.

A good grill cover is a must if you want your boy to go long for years.

After hours of research I ended up buying the Cloakman Premium Heavy-Duty Grill Cover.

For me I love this cover…

It is premium and the quality is really good…

Mod 2) Front Shelf ( Pit Boss Shelf Mod)

In this example I am using Austin XL to demonstrate the modification.
Since Austin doesn’t come with a front shelf, I had to get one.

I picked up a very nice front shelf online.

And I am very pleased with it and it gives me a little extra space to set things on while grilling.

However it might not be needed for all…

It is just a preference for me…

Mod 3) Customize the Hopper Safety Cover

Austin comes with a safety net that covers the pellets in the hopper.

This looks like to prevent your hands down where that auger goes.

But this sometimes is a problem as it is difficult to level the pellets as they start to funnel.

We need to use a stick to do so..

I feel it is very limited and I had to cut this area out  in the centre..

A pair of tin snips was able to do so easily..

Now, I can use my hands to move the pellets freely…

Mod 4) Getting a magnetic hook.

Sometimes I don’t need the top shelf or grates.

And so these magnetic hooks become very handy to hang in the shelves.

Again this is a purely a personal preference.

Check this out….how handy it is for me…

Mod 5) Getting the Wifi/ Bluetooth Module

One thing I wanted was to have a WiFi module in the Austin Xl.

Although it was not available in the model that I purchased, fortunately I could find an aftermarket panel from Pit Boss itself..

I just bought the panel from their website and installed it…

Buy aftermarket panel from Pit Boss

For me this is such a nice addition.

I can control everything from my phone.

And the readings are pretty accurate..  

Mod 6) Replacing the Inbuilt Thermometer /  Pit Boss thermometer upgrade

One problem which is common in Austin is the inbuilt thermometers..

They are not very accurate..

Therefore I had to replace it with a better quality thermometer.

After a lot of research I ended up buying a Tel tru thermometer.

I should say the thermometers are very accurate and of good quality…

Mod 7) Expanding the Probe Holes. 

Our next Pit Boss modification is on increasing the hole size.

The holes for the probe to enter the chamber are quite small.

It is never a problem when you are dealing with one probe.

However If the first probe is already in and you try to insert another probe, You will start facing the issue..

Since the hole is small it is difficult to enter the second probe.

I simply had to increase the size of the holes to solve this.

You can simply do this by using a jigsaw…

Mod 8) Air Gap Mod

Prevent the leakages from lids..

Through this Pit Boss modification we will learn how to stop a leakage of lid.

In order to reduce the smoke from leaking through the chamber lids, I had to use gaskets around the door.

There are many gaskets around in the market.

But I chose to purchase a Fire Black Gasket. It is very easy to use the gaskets around the lids..

Mod 9) Pit Boss Mods Using a Magnet.

Whenever you are not using a thermometer probe, the holes to insert the probe can leak smoke.

This is not good  as it might lead to heat loss and difficult to maintain temperature.

So, better get a small magnet that covers these holes when not in use..

Here is an example…

Mod 10) Pit Boss Mods Using a silicon Mat

When using the griddles or the grates the spatulas and the tongs can get extremely greasy and dirty.

And it is not to keep it at any place as later it might be difficult to clean up. 

After some research I bought a silicon mat. This mat is quite handy to keep the tongs or spatulas. 

You can always clean the silicon mat later instead of having to deal with the smoker directly. 

This looks simple but trust me this is necessary..

Mod 11) Heat Deflector Modification 

This is one of the most common Pit Boss modifications done to the 1000 and later models.

There is a heat swing in most of the later models due to design changes. 

This issue can be easily solved by using a heat deflector mod.

This mod can be purchased easily and installed in order to fix the issue of heat swing. 

Actually I have already discussed this modification in detail in my previous blog..

You can know more about the heat deflector mods here..

Be sure to check out  the pit boss heat shield placement in my previous article.

Fits the following models of Pit Boss:

• Pro 1100
• Laredo 1000
• Pro 1150 (all models)
• PB 1000 T2
• Pro 1600 + Elite
• Pro 600
• 1000 SC
• PB 1000 T3
• 1000 D3
• Pro Series Combo
• Rancher XL
• Charleston
• Sportsman 1100 (Will NOT fit 820)
• Navigator 1100/1150, 1230g, 550g
• Cabella’s Pro Series CB23ETC1
• KC Combo

Mod 12) Backing up Cooking Grates.. 

It is always a good idea to keep a backup of the cooking grates..

I already had my previous grates skin getting damaged.

I always keep some good quality grates ready for my cook.

Here are the new grates which I bought for my Austin..

Also you can get ideas from these list of modifications and apply to any of the following Pit Boss:

• Pit Boss 1100
• Pit Boss pro series 1150
• Pit Boss 820
• Pit Boss vertical smokers
• Pit Boss Austin XL

# Find your Pit Boss Grill Accessories

• Pit Boss 820 front shelf
• Pit Boss Austin xl front shelf
• Grill Grate for Pit Boss Smoker Grill
• Powder Coated Aluminum Folding Shelf Pit Boss 1000 Austin XL
• 8″ Folding Shelf Brackets
• Pit Boss Grill Side Shelf with Serving Tray
• PIT BOSS 80014 Legacy WiFi and Bluetooth Control Board
• Grill Mat
• Pit Boss lexington 500 Cover
• Pit Boss aftermarket parts
• Pit Boss rotisserie kit
• Pit Boss magnetic hooks
• Pit Boss 700 Aluminum Diamond Plate Folding Shelf
• Marinade Injector
• Flame Broiler Slide Cover and Bottom Kit
• Pit Boss Grills 820 Deluxe Grill Cover
• Pit Boss 820 Series Flame Broiler Slide Cover and Bottom Kit
• Pit Boss pro 600 cover
• Pit Boss 700 Series Flame Broiler Slide Cover and Bottom Kit
• Pit Boss Bluetooth thermometer
• Meat Probes and Grill Clips
• Pit boss 1150 pro series cover
• Grill Light Magnetic Base
• Pit Boss 700FB, Lexington Cover
• 8″ Diamond Plate Folding Shelf
• Smoker Tube
• Diamond Plate Folding Shelf
• Grilling Kit
• Amazon Pit Boss upgrades accessories.
• Pit Boss legacy connected control board
• Pit Boss ceramic coated griddle insert

If you are using Austin XL then you can also refer the video below..

FAQs

1. How can I increase the smoke output on my Pit Boss?

To enhance the smoke production on your Pit Boss, consider the following:

• Opt for cooking at reduced temperatures.
• Switch to fresh wood pellets.
• Begin cooking with cold meat.
• Ensure your pellets are thoroughly dried.
• Incorporate the use of a smoker tube.

2. What does the ‘P’ setting on a Pit Boss signify and how do I adjust it?

The ‘P’ in P setting stands for ‘pause’. By lowering the P setting value, the firebox intakes fewer pellets, leading to quicker combustion and increased heat generation. This feature grants you enhanced control over both heat and smoke levels. Adjust it according to your specific requirements..

3. Is investing in a Pit Boss pellet grill worth it?

Absolutely! Pit Boss pellet grills are a top choice for many. Unlike traditional offset smokers, they’re user-friendly, powered by easily accessible wood pellets. Operating primarily on electricity, their automated features simplify the grilling process. They’re especially ideal for those new to grilling.

4. Is it safe to leave my pellet smoker outdoors?

While you can certainly leave your pellet grill outside, for extended durability, it’s advisable to place it under a sheltered area..

5. Why should I consider adding a searing plate to my Pit Boss grill?

Incorporating a searing plate to your Pit Boss grill offers several advantages:

It facilitates high-temperature searing, ensuring a crunchy exterior while retaining a succulent inside.

Achieve impeccable grill marks on steaks and other meats..

# Conclusion

Modifying your Pit Boss grill can significantly enhance your cooking experience. From temperature control to added functionalities, these modifications are both practical and effective. Explore these options, and elevate your BBQ skills with these Pit Boss modifications..